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Electrical & motors

Motors and drives, power factor, voltage drop and cable sizing, breakers and short circuit.

Motor replacement and VFD

Compare the current motor, a NEMA Premium/IE4 motor and a variable frequency drive for pumps and fans with flow profile, rewinds and payback. Based on NEMA MG 1, IEC 60034-30-1 and DOE 10 CFR 431.

NEMA Premium, IE4, VFD, load profile, payback

Power factor correction

Compute capacitor bank kvar to reach the target power factor, the drop in current and losses and the end of reactive or demand penalties, with payback.

kvar, reactive charges, payback

Voltage drop and wire size

Size copper or aluminum conductors by ampacity with temperature and bundling adjustment and by voltage drop, plus the economic size that cuts losses, in AWG/kcmil or mm².

AWG, mm², drop, losses

Breaker and short circuit

Pick the breaker from load current and conductor ampacity, estimate maximum fault current at the panel and minimum at the far end, and check instantaneous trip and interrupting rating.

Rating, trip, kA, coordination

Motor sizing

Choose the induction motor from the load, drive, duty cycle, altitude and temperature, check across-the-line, star-delta, soft starter or VFD starting and see current and voltage dip.

Power, duty, starting, current