Utilities, maintenance and production in one place. Every calculation shows the equations, assumptions and standards used, prints a PDF calculation report and, where savings are at stake, works out NPV, IRR and payback.
Build a value stream map with inventories and process times, then calculate lead time by Little’s Law, flow efficiency, critical WIP and the working capital freed by cutting work-in-process.
Steam, combustion and stacks, heat and fluids, compressed air, electrical and motors, hydraulics and oil, materials and tanks.
Steam tables, steam cost, fuels, boiler efficiency, blowdown, condensate, flue gas and stacks.
Thermal insulation, heat exchangers, piping, pumps and control valves.
Air and leak cost, distribution pressure drop and receiver volume.
Motors and drives, power factor, voltage drop and cable sizing, breakers and short circuit.
Oil viscosity, hydraulic cylinders, power unit heat and cooler sizing, and hydropneumatic tanks.
Weight and cost of plates, pipes and shapes; tank volume from level.
Reliability, downtime cost, preventive maintenance, spare parts and field predictive techniques.
OEE, MTBF and MTTR, downtime cost, optimal preventive interval, redundancy, spare parts, life-cycle cost and maintenance KPIs.
Bearing life, vibration severity, thermography, bolt torque and shaft alignment.
Lean tools for flow, inventory and quality, with the financial gain of each improvement.
Takt time and line balancing, bottleneck, time study, staffing, SMED and lead time.
ABC/XYZ analysis, inventory turnover and carrying cost, economic lot size, safety stock, reorder point and kanban.
Investment appraisal with income statement, NPV and IRR, machine hour cost, break-even, make or buy, equipment buy vs. lease and working capital.
First pass yield, cost of poor quality and process capability (Cp, Cpk).
Every page opens with a worked example. Switch between metric and imperial units at any time.
Interactive charts show sensitivity to the key inputs and the cash flow of the improvement.
Print the report with inputs, results, equations and references, ready for review by a licensed engineer.
Important notice: Indus Metrics tools produce estimates and pre-sizing results from the data you enter and from published engineering methods. They do not replace design, calculations or reports signed by a licensed professional engineer (PE), nor verification against the applicable codes, standards and regulations, such as OSHA rules and the ASME codes. Material and fuel properties vary: check manufacturer data or your own process analyses before deciding. By using this site you agree to the Terms of Use.
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