ABC/XYZ analysis, inventory turnover and carrying cost, economic lot size, safety stock, reorder point and kanban.
Calculate the economic order quantity (Harris) and economic production quantity (Taft), the total cost curve, savings versus your current lot and how far setup cost must fall to run small lots.
Setup cost, holding cost, lot sizeCalculate safety stock and reorder point accounting for usage and supplier lead time variability, for continuous or periodic review, and check the service level with a simulation.
Service level, variability, lead time, simulationCalculate how many kanban cards and containers should circulate, maximum and average inventory, supermarket floor area, container weight and the capital freed compared with current stock.
Cards, containers, supermarketPaste your item list with cost and usage to classify inventory by ABC (value) and XYZ (demand regularity), see the Pareto chart and the suggested replenishment policy for each class.
Pareto, classes, policy matrixCompute inventory turnover and days of supply, annual carrying cost (capital, storage, insurance, losses), slow-moving stock and the cash freed by lowering coverage, with payback.
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