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Gas cylinder contents

Enter gas, water capacity, pressure and temperature, or the weight for CO₂ and acetylene, and see how much gas there is in cubic feet, pounds and liquid, how long it lasts and how many cylinders the usage needs.

Pre-sizing and estimating tool: results do not replace design, calculations or reports signed by a licensed professional, nor verification against the applicable codes and standards.

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Gas and cylinder
Usage

Welding and cutting flowmeters read flow at near-atmospheric conditions (cfh or L/min of free gas). For CO₂ and acetylene, enter the weighed contents: the gauge does not show how much is left.

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Cylinder contents

Real and ideal gas versus pressure; for CO₂, vapor pressure versus temperature; for acetylene, maximum withdrawal versus number of cylinders.

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The same cylinder with other gases

Free gas volume at the same water capacity, pressure and temperature.

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Method, assumptions and references

Equations used

Compressed gases: n = P_abs · V ÷ (Z · R · T); m = n · M; Z(T, P) interpolated from reference equation-of-state tables
Free gas: V_ref = m ÷ ρ_ref, with ρ_ref at 1 atm and 0 °C, 59 °F or 70 °F; Ar + CO₂ mixes: Z interpolated by CO₂ fraction and weighted ρ_ref
Usable = contents − contents at residual pressure; duration = usable ÷ flow; cylinders = flow · hours · days ÷ usable
CO₂: pressure = vapor pressure P_sat(T) while liquid remains; fill ratio = m ÷ V (DOT limit 68%, 0.68 kg/L)
Acetylene: ρ_ref = M · P ÷ (Z · R · T) with Z = 1 + B · P ÷ (R · T) (virial coefficient B); maximum withdrawal = V_ref ÷ 7, 10 or 15 per hour

Assumptions and limits

  • Z tabulated from −4 to 140 °F and 15 to 5,000 psia from reference equations of state (Schmidt and Wagner for O₂, Span for N₂, Tegeler for Ar, Leachman for H₂, Ortiz-Vega for He and GERG for Ar + CO₂ up to 25%), with linear interpolation.
  • Cylinder at ambient temperature: right after filling the gas is warm and pressure drops as it cools. Flowmeter flow is taken at the chosen reference condition.
  • Liquid equivalent at the normal boiling point (CO₂: saturated liquid at −4 °F, typical bulk tank). Acetylene and mixes have no useful liquid equivalent.

Standards and technical documents

  • NIST Chemistry WebBook / REFPROP e CoolProp: equações de estado de referência para O₂, N₂, Ar, H₂, He e CO₂
  • Kunz, O.; Wagner, W. The GERG-2008 wide-range equation of state for natural gases and other mixtures, J. Chem. Eng. Data 57, 2012
  • CGA G-1: Acetylene; CGA P-1: Safe Handling of Compressed Gases in Containers
  • ISO 11114 e ISO 10156: compatibilidade e inflamabilidade de gases em cilindros
  • EIGA Doc. 123: Code of practice, acetylene

U.S. regulations

  • OSHA 29 CFR 1910.101: compressed gases (general requirements, CGA pamphlets)
  • OSHA 29 CFR 1910.253: oxygen-fuel gas welding and cutting (cylinder storage)
  • DOT 49 CFR 173.301 and 173.304: cylinder filling, including liquefied gases such as CO₂
  • NFPA 55: Compressed Gases and Cryogenic Fluids Code

Frequently asked questions

How many cubic feet are in a 2,200 psi oxygen cylinder?

In the default example (11.6 gal or 43.8 L water capacity, 2,200 psig, 70 °F), about 248 scf at 70 °F and 1 atm, or about 20.6 lb of oxygen. That is close to the common "K" size rating of about 244 to 251 ft³; the Z factor of about 0.94 adds roughly 7% over the ideal-gas estimate.

What is water capacity and where do I find it?

It is the internal volume of the cylinder, equal to the water it holds. It is stamped on the shoulder (often as WC in pounds of water) along with the DOT specification, service pressure and hydrostatic test date.

Why are CO₂ and acetylene figured by weight?

CO₂ is liquid in the cylinder, so the gauge reads vapor pressure (about 830 psig at 70 °F) until the liquid runs out. Acetylene is dissolved in acetone. In both cases, weigh the cylinder and subtract the stamped tare: 50 lb of CO₂ is about 437 scf.

How long does an argon cylinder last for TIG or MIG?

Divide usable contents by flow. An argon cylinder of the same size (11.6 gal water capacity) at 2,200 psig holds about 247 scf; at 30 cfh it lasts about 8.1 hours of arc time after leaving 25 psig residual.

What is the difference between normal and standard cubic feet?

It is the condition at which free gas volume is measured. The same gas takes about 8% more volume at 70 °F than at 32 °F (0 °C). When comparing supplier quotes, confirm each one's reference condition.

What safety rules apply to cylinders?

OSHA 29 CFR 1910.101 points to CGA P-1: keep cylinders upright and secured, cap them when moved, use the right regulator and no oil on oxygen fittings. Nitrogen, argon, helium and CO₂ are asphyxiants in enclosed spaces; hydrogen and acetylene are flammable (NFPA 55).