Speeds and feeds and machined part cost, welding, sheet layout and press brake bending, oxy-fuel cutting, cylinder gases, argon purging and steel fabrication estimating.
Plate layout at the neutral line for concentric and eccentric cone frustums, square-to-round transitions, mitered elbows and 90° or lateral branch saddles. Dimensioned drawing, ordinate table by division, area, weight and plate size.
Cone, elbow, saddleFlat length of parts with several bends from the K-factor (editable table or DIN 6935), natural air-bend radius, material minimum radius, V die opening, minimum flange, tonnage per foot and total, and press brake selection.
K-factor, V die, tonnageCutting and preheat oxygen and fuel gas (acetylene, propane or natural gas) use by steel thickness and cut length, speed, cost per foot and per part, and acetylene manifold size from the withdrawal limit, with editable cutting charts.
Gas use, speed, costContents of oxygen, nitrogen, argon, argon + CO₂ mix, CO₂, dissolved acetylene, hydrogen and helium cylinders in standard cubic feet, pounds and liquid volume, from water capacity, pressure and temperature with compressibility factor Z; duration and cylinders needed for a usage rate.
ft³, lb, liquid, Z factorArgon back purge for stainless pipe welding: volume with or without dams, number of volume changes from the exponential dilution model to the target residual O₂, purge time, gas per joint, joints per cylinder and cost.
Time, changes, gasPick the operation, tool and ISO 513 material group to load typical cutting speed and feed; compute spindle speed, table feed, removal rate, Kienzle specific cutting force, cutting and motor power, torque and cutting time, checked against machine power.
RPM, feed, powerBuild the quote for a machined part: blank weight from shape and material, chip credit, operation list with cycle time, hour rate and setup spread over the batch, tooling, outside services, scrap, overhead and margin worked out on price.
stock, hours, setup, pricePaste the list of shapes, tubes and plate to get the structure weight and build the estimate with cutting waste, welding consumables and gas, painting, hours for cutting, fit-up, welding, finishing and erection, galvanizing, freight, overhead and margin; see the total price and price per pound.
weight, hours, $/lbPick the process (stick, MIG/MAG, flux-cored, TIG or submerged arc) and the joint (fillet, single-V, double-V or square) to get weld cross-section, deposited metal, filler from deposition efficiency, welder hours, gas, energy, cost per foot and heat input.
lb/ft, hours, heat inputPaste the part list (ID, length and quantity) and get the number of stock bars, grouped cutting patterns, kerf and trim loss, usable drops and material weight and cost. Compare up to 4 stock lengths (e.g. 20 ft and 24 ft) and a mixed plan, and use the drops already in stock first.
Bars, patterns and dropsPick the sheet material (wood, steel, aluminum, glass, plastic) and size, paste the part list (name, length, width, quantity and, optionally, material) and get the number of sheets, a cutting layout for each sheet, yield, offcuts worth keeping, cost and, for wood, edge banding length. Enter the sheets and offcuts you have in stock to use them first, or tick the sizes available, each with its price, and get the cheapest sheet (or mix of sheets) suggested.
Plywood, MDF, steel: sheets and offcutsImportant notice: Indus Metrics tools produce estimates and pre-sizing results from the data you enter and from published engineering methods. They do not replace design, calculations or reports signed by a licensed professional engineer (PE), nor verification against the applicable codes, standards and regulations, such as OSHA rules and the ASME codes. Material and fuel properties vary: check manufacturer data or your own process analyses before deciding. By using this site you agree to the Terms of Use.
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