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Paste your measure in time order and see whether the improvement worked: the page draws the median, highlights shifts and trends and says in plain language whether the change is real or chance.
Pre-sizing and estimating tool: results do not replace design, calculations or reports signed by a licensed professional, nor verification against the applicable codes and standards.
Shaded band = shift (6+ points on one side of the median); thick stroke = trend (5+ points going up or down).
How to read: the horizontal axis is time (point 1 = the oldest) and the vertical one is the value of the measure. The center line is the median: half the points are above it, half below. In a process that only varies by chance, the points cross the median often and there are no shaded bands or thick strokes; a band or stroke is a sign that something really changed in that stretch.
Take this page’s results to another calculator with the fields already filled in.
The calculation report gathers this page's inputs, results, equations, assumptions and references, with fields for project, engineer and revision. The full report also includes the charts and interpretations, in color. In the print dialog, choose Save as PDF.
Record the measure the same way every time (per day, shift or lot), in the order it happened, and paste the column here; if you have dates, paste both columns. The page draws the connected points, the median as the center line and, if you enter them, the goal and limits.
Do not react to a single point. Look for patterns: 6 or more points in a row on the same side of the median (shift), 5 or more going up or down (trend), or the line crossing the median too few or too many times. These patterns rarely happen by chance and signal that something changed.
Because the shift and number-of-runs rules were built for the median: half the points lie on each side, so 6 in a row on one side by chance is unlikely. The median is also not pulled by an extreme value.
The median computed only from the points before the change (for example, the 18 days before the kaizen) and extended forward. Points after the improvement are then compared with the old performance; a shift below it shows the improvement worked.
The run count starts with 10 points off the median, and 20 or more is better. With fewer, the rules rarely fire and only big changes become visible.
A run chart has no control limits and needs neither much data nor a distribution assumption: it is ideal to follow an improvement from day one. A control chart (I-MR, X̄-R) adds 3-sigma limits and is the tool to keep the process in control afterwards.
Find out what happened at the start of the highlighted stretch: a material change, an adjustment, a new operator or the improvement itself. If the change was intended and for the better, standardize it and recompute the median with the new points; if it was for the worse, address the cause.
Important notice: Indus Metrics tools produce estimates and pre-sizing results from the data you enter and from published engineering methods. They do not replace design, calculations or reports signed by a licensed professional engineer (PE), nor verification against the applicable codes, standards and regulations, such as OSHA rules and the ASME codes. Material and fuel properties vary: check manufacturer data or your own process analyses before deciding. By using this site you agree to the Terms of Use.
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